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  • Industrial Measurement. 2024, 34(06): 0-0.
    为分析巴歇尔槽明渠流量计的测量能力,利用实验室明渠流速流量标准装置对4#、5#标准巴歇尔槽进行了测试。试验结果显示,随着流量的增加两种型号巴歇尔槽明渠流量计的示值误差均由负转正,且最大示值误差在±3%以内。由此得出巴歇尔槽明渠流量计测量能力能够满足JJG711-1990的要求,适应于明渠流量计量,同时可以根据试验结果进行示值误差定点修正,进一步提高流量计的测量能力。
  • . 2024, 34(增刊): 0-0.
    Polymerase chain reaction(PCR) technology has been widely applied in fields such as life sciences, food testing, environmental protection, etc. With the development of PCR technology, the demand for precise control of PCR analyzers in different scientific research and detection work is increasing. In order to ensure the accuracy and reliability of PCR instrument values, various calibration methods have been released. This paper provides an overview of typical PCR technology and the progress of PCR instrument calibration methods, and looks forward to the future development direction of PCR technology.
  • fan lijuan 付胜 //
    . 2024, 34(05): 0-0.
    This paper describes how to calibrate all kinds of fixed line displacement sensors used in the field by selecting the standard measuring block of grade 4 (or grade 5 accuracy) and self-made fixture. Through online calibration, it can eliminate the risk of system error of the whole machine caused by only sending the sensor, and greatly reduce the labor cost, time cost and damage to the sensor caused by regular disassembly and assembly, so as to achieve the real sense of the whole machine system calibration, so that the obtained measurement value is more reflective of the technical performance of the whole machine, more accurately measure the system error of the whole machine, and meet the process requirements. Improve the level and ability of online detection of measuring equipment. Through comparative analysis of several cycles of experimental data, the reliability and accuracy of the calibration method are verified, which provides a reference for online calibration of other measuring instruments.
  • . 2024, 34(04): 0-0.
    Abstract: Volatile organic compounds are one of the main targets of environmental pollution control, supervision and monitoring at the current stage. It can destroy the ozone layer, enhance the greenhouse effect, and lead to haze weather. There are many types of Volatile organic compounds. At present, it is mainly monitored in the form of total hydrocarbon, methane and non-methane total hydrocarbon. During on-site monitoring, the portable total hydrocarbon, methane and non-methane total hydrocarbon detectors using gas chromatography-hydrogen flame ionization detector (GC-FID) are widely used, because it has the advantages of wide detection range and short analysis period. It needs to be calibrated frequently in use. According to the analysis principle, there are two main calibration methods used at present: single-point calibration method and multi-point curve calibration method. In this paper, a practical calibration experiment is taken as an example to compare the effect of two different calibration methods on the measurement results.
  • . 2024, 34(05): 0-0.
    新发布的膜式燃气表国家标准新增了循环周期法耐久性试验,同时对试验条件做了明确要求,本文介绍了一种正压法燃气表耐久性试验装置工作原理与结构,并按照新国标的要求完成了一个循环试验,同步采集燃气表试验过程中的气源容量压力变化、装置运行过程气体温度变化等参数并进行分析,试验结果表明该装置满足新国标耐久性试验的相关技术要求,能够开展膜式燃气表的耐久性试验。
  • . 2024, 34(05): 0-0.
    Thecuttingefficiencyofparticulatemattercutterisanimportantconditiontoensurethemeasurementaccuracyofparticulatematter,soitisveryimportanttotestandevaluateitquickly,accuratelyandreliably.InviewofthelackofcuttingcharacteristicstestingdevicesandmethodsofPM10polydisperseaerosolcuttersinChina,thispaperbuildsaperformanceexperimentaldeviceofPM10cuttersbasedonthestaticchambermethodofpolydisperseaerosol.Inthissystem,theaerosolgeneratingdeviceisusedtogeneratedustpolydisperseparticles,andthestaticchamberdeviceisusedtomixthepolydisperseparticles.Thestaticboxstructure,samplingportandsamplingpipedesignwereoptimizedbysimulation,andtheparticlesweremeasuredbyaerodynamicparticlesizespectrometer.Atthesametime,thedeviceisusedtotesttheperformanceofdifferentprinciplesandtypesofPM10cuttersathomeandabroad,anditisverifiedthatthedevicehastheadvantagesofrapidmeasurement,stabilityandreliabilityinthecuttingcharacteristicsofPM10cutters.
  • . 2024, 34(05): 0-0.
    由于数字化电能计量装置的测量规范不成熟、测量设备无标准,导致计量误差测量结果的精度较低,提出基于TDC的数字化电能计量远程校准及在线测量方法。根据数字化电能计量误差的影响因素,采用TDC测量电能计量的误差,并针对测量结果对数字化电能计量进行远程校准。实验结果表明,设计方法测量的数字化电能计量误差符合数字表计量精度的要求,证实了该方法的有效性。
  • . 2024, 34(05): 0-0.
    Pressure parameters are important parameters in aircraft engine testing and verification, and their accuracy directly affects the evaluation of engine performance, which is an important basis for engine design. The traditional pressure calibration method has the problem of low efficiency and the risk of errors caused by manual readings. An automated calibration system integrating laboratory calibration devices was innovatively designed using the LabVIEW development platform. The system integrates multiple pressure control devices and data acquisition devices, greatly leveraging the intelligent value of the devices themselves and possessing good scalability. This system can achieve fully automatic calibration, automatically control pressure, collect data, calculate data, generate original records and reports, effectively improving the efficiency and reliability of laboratory pressure parameter calibration work. The graphical programming environment of LabVIEW plays a core role in achieving data collection, analysis, and processing.
  • . 2024, 34(05): 0-0.
    Coke oven gas, also known as coke oven gas, is a by-product of the coking process, combustible components, belongs to the high calorific value of gas, so as fuel in the iron and steel industry is widely used in the ironmaking, steelmaking, rolling steel and other production of heating links, due to the characteristics of the coke oven gas production process, so that the coke oven gas composition contains a certain amount of residual tar, naphthalene, dust, water and other impurities, these impurities are very easy to form scale deposited in the bottom of the pipe, or the formation of hanging scale bonded to the inner pipe wall measurement, resulting in regular deformation of the internal cross-sectional area of the pipe, affecting the accuracy of the flow meter measurement data. The research direction of this paper excludes the influencing factors of the equipment itself and the measuring system, the research content is mainly for the influence of the dirty gas medium on the accuracy of the data, try to study the online detection means, analyse the data deviation, make the corrected data tend to be accurate and reliable, and can At the same time, this research also provides a new idea to solve similar problems in the same industry.
  • . 2024, 34(05): 0-0.
    This article introduced the energy consumption distribution of rail transit and elaborated on the importance of energy conservation and emission reduction. The driving parameters and status of trains were introduced. The simulation calculation process and method of traction energy consumption of rail transit were studied. Based on the relationship between different driving parameters and traction energy consumption, simulation of corresponding parameter curves was carried out.
  • . 2024, 34(05): 0-0.
    As a standard device for wind tunnels, the pitot tube and hotwire anemometer can interfere with the flow field. Due to its non-contact measurement and wide linear range, LDV has unique advantages for wind tunnel flow field and velocity measurement. Experiments were designed to investigate the influence of the number rate of tracer particles on the LDV velocity measurement results, and to compare the effects of different number rates of tracer particles at different velocity points on the measurement results. The experimental results show that when the number rate of particles is too low, it will bring large random errors, resulting in poor repeatability of the indicated value. To ensure the reliability of the measurement results, it is recommended that the number rate of particles be no less than 200Hz when using LDV as a standard device for wind tunnel velocity measurement.
  • . 2024, 34(05): 0-0.
    The Coulter measurement method based on nanopore can measure particle size down to 100nm or even smaller,and this device can determinate size of biological particles. In this study, the standard polystyrene microspheres and astaxanthin are used to evaluate the particle size measurement results of the Coulter method based on nanopores. As a result, the data shows that the measurement error of standard microsphere particle size is better than ±5%, and the repeatability is better than 1%; for the measurement of astaxanthin, attention should be paid to the salt ion concentration of the sample's dilute solution and oscillation frequency changes of the pretreatment, which may cause sample damage and form large particles. These may result in the larger sample size and size distribution shifting. It should pay attention to the impact of the salt ion concentration of the diluent and sample pre-treatment conditions on the measurement error. The accuracy of the measurement results can be ensured by optimizing methods and processing techniques.
  • . 2024, 34(05): 0-0.
    In the calibration process of traditional piston manometer, there are some problems such as poor stability of artificially adjusted weights and low verification (calibration) accuracy. This paper carried out optimization research on verification (calibration) method of piston manometer based on magnetic balance principle, and built a mass measurement device model based on magnetic balance principle. The calibration process of manually adding and reducing weights was replaced by weight gravity measurement under the state of magnet repulsion balance. The mathematical model relationship between the magnet spacing and the mass of equivalent calibration weights is established. By precisely controlling and adjusting the segment interval of the magnet spacing, the parameters of different resolution requirements are measured. The experimental results show that the measurement data of the designed and constructed device has good repeatability and stability, covering the mass calibration range from 10mg to 1000mg, the adjustment resolution of the micro-weight mass can reach 10mg, and the high precision measurement is realized, which provides a new idea for the optimization design of the verification (calibration) device of the piston pressure gauge.
  • . 2024, 34(04): 0-0.
    As an advanced non-contact optical testing method, Temperature-sensitive paint( TSP ) can realize the fine measurement of global wall temperature with high spatial and temporal resolution. The refined wind tunnel test of the wall heat flow is crucial for the aerodynamic layout and thermal protection design of hypersonic vehicle. This paper combs the research progress of TSP technology, gives a comprehensive review of the research progress of TSP technology at home and abroad, Furthermore, the challenges faced by rapid response TSP technology and the corresponding countermeasures are discussed for the applications of TSP in two typical high-speed wind tunnels including shock tunnel and transient wind tunnel. Finally, the future development of fast response TSP technology is prospected.
  • . 2024, 34(04): 0-0.
    Optical spectrum analyzer is an important instrument in the field of optical communication measurement. In order to find out the stability of the localization substitution optical spectrum analyzer, provide guidance for the majority of users to choose a optical spectrum analyzer, and provide constructive data support and suggestions for the improvement of the localization substitution optical spectrum analyzer, this article selects two latest models of localization substitution optical spectrum analyzers as samples. Experiments were designed to test the optical wavelength indication error, optical power indication error and nonlinearity, dynamic range and minimum resolution bandwidth, and the observation time was more than 3 months. Meanwhile, AQ6370D was selected as the control experimental group. The experimental results show that at present, the localization substitution optical spectrum analyzer has the performance close to the foreign advanced spectrum analyzer, and can be replaced in the basic application, and the performance under the stability and limit measurement conditions still has room to improve.
  • . 2024, 34(04): 0-0.
    In this paper, the methods of flash point measurement and traceability are reviewed, and the influencing factors of calibration are analyzed. Flash point is an important index reflecting the safety and quality of petrochemical products, and accurate measurement of flash point value is of great significance. According to the national calibration specification,traceability and performance evaluation of flash point testers were realized. The influencing factors often encountered in the calibration work were analyzed from "man, machine, material, method, environment" and other aspects. It aimed to reduce the influence of adverse factors in the calibration process, improve the measurement efficiency, and ensure accurate and reliable instrument performance.
  • . 2024, 34(04): 0-0.
    A stability testing method for solar cells used to calibrate solar simulators is proposed. An A+ class transient solar simulator is used as the light source for stability testing of solar cells, which can ignore the impact of heat generated by illumination on the solar cells. In order to get closer to the actual situation of calibrating the solar simulator, the pulse width of the light source was set to 30ms, with a measurement interval of 30s, and a total of 120 measurements were taken. Experimental verification and data analysis were conducted, and during the testing process, the temperature change of the solar cell was relatively small. The test results met the requirement of stability better than 0.2% in JJF1615. An uncertainty analysis was conducted on the test results, and the extended measurement uncertainty was Urel=0.12% (k=2). This provides a feasible method for high stability testing of solar cells.
  • . 2024, 34(04): 0-0.
    According to JJF 1118-2004 Calibration Specification for Global Positioning System (GPS) Receivers, the calibration of GNSS static and dynamic receivers is carried out through GNSS baseline field. However, this method requires on-site collection of synchronous satellite observation data, which costs a lot of manpower and material resources, has high cost, high labor intensity and low efficiency. In order to solve this problem and realize laboratory calibration of GNSS receiver, a GNSS receiver calibration method based on GNSS signal simulator is proposed in this paper. The GNSS signal simulator and receiver were used to record the observation data of the synchronous satellite on the observation pier of the baseline field, and then the data was played back to the calibrated receiver in the laboratory. The baseline calculation was carried out with the data processing software, and the calculation results were compared with the baseline reference value to obtain the baseline measurement error. Data from 5 observation stations were collected synchronously during the test, and 3 stations were recorded by GNSS signal simulator. The experimental results show that the calibration method of GNSS receiver based on GNSS signal simulator is feasible.
  • . 2024, 34(04): 0-0.
    In order to overcome the defect that transducer of single beam sounder does not participate in the measurement process of calibrating single beam sounder using simulator, a method using conventional electronic equipments has good generality and flexibility, which contains the orchestration necessary to make double hydrophones be closed to the transducer of single beam sounder measured. Different single beam sounders were tested, using ultrasonic couplant to replace the anechoic pool as the acoustic medium. The results using this method are compared with those using standard pool method. The experimental test shows that at 200 kHz frequency, the delay time caused by the double hydrophones is less than 9 μs, and the deviation of two methods is substantially less than 1%. This method can be used for fast measurement of single beam sounder in a large range.
  • . 2024, 34(04): 0-0.
    According to the national standard GB/T 778.1-2018, the technical requirements of "180 days of battery warning" are put forward for smart water meters using battery power, a battery capacity monitoring application system based on current limiting protection technology was proposed for lithium subbattery of intelligent Internet of Things water meter, on the basis of ensuring the normal operation of the water meter, by adding a current limiting circuit, the current sampling circuit calculates the discharge quantity of the battery in real time, realizing the real-time monitoring of the battery capacity under the premise of limiting the large current discharge of the battery, the monitoring ability is verified by practical application.
  • . 2024, 34(05): 0-0.
    In view of the shortcomings of the existing electric and pneumatic torque wrench calibration devices, such as low measurement accuracy and easy to produce side force influence, a calibration device for electric and pneumatic torque wrench with dual bearing structure is designed. The device includes the hardware part of the dual bearing support structure and the digital visualization operation software part. Based on the simplified model of simulated bolt, the double bearing structure is designed to offset the influence of lateral force. To ensure the strength requirements of the key components of the whole device, the measurement accuracy can reach 0.01Nm, and the maximum allowable error is ±1%. Through the test of common electric torque wrench, it is verified that the calibrating device has good practicability and reliability, and its metrological performance and function meet the requirements of calibration work. It is of great significance for the traceability of dynamic torque.
  • . 2024, 34(05): 0-0.
    This research is aim at solving the problems of the traditional low detection efficiency,low speed and others. It exploits a high-efficiency, accurate and intelligent energy efficient testing system of electric storage water heater which uses modern sensor technology, high-reliable DAQ Card, solenoid valve control technology, stable industrial computer, Labview language, PID control technology and flow stabilization algorithm. The experiment proved that the measurement repeatability of device is better than the traditional manual detection device. Furthermore, the uncertainty of the measurements of assessment satisfies the demands promoted by technical spevifications for national supervision and inspection.
  • . 2024, 34(05): 0-0.
    Light scattering airborne particle counter is mainly used to detect the concentration of suspended particulate matters in the air. Its resolution to particle size affects the accuracy of measurement in a great extent. The methods of metrological calibration for this performance index mainly refer to international standard ISO 21501-4:2018 and national calibration specification JJF 1190-2008 standard. However, the test methods, calculation procedure and evaluation limits to the ability of distinguishing particle size in these two standards are quite different, which cause great trouble to the personnel of instrument development, using and measurement. In this paper, targeted experimental tests were carried out according to the above two standards. Through the analysis of the experimental data, it is shown that ISO standard has higher requirements on particle size resolution but the testing method is complex, while JJF standard is relatively simple and easy to implement. In order to ensure the convenience and accuracy of the measurement, JJF test which improves the index requirement of particle size distribution error was adopted. Through further study, it is determined that the size distribution error of 0.6μm and 0.4μm can meet the requirements of JJF and ISO standards at the same time when the size distribution error is controlled within 10%. Through the actual detection application research, it is suggested that the particle counter with particle size distribution error in critical state should be avoided in the environment with high requirement of cleanliness.
  • . 2024, 34(05): 0-0.
    Pulsed X-ray imaging system is widely used in military, law enforcement, enterprise security, sports medicine and other radiological inspection. The purpose of this paper is to study the effective detection methods of the leakage radiation, penetration, spatial resolution and other technical parameters of the system, so as to complete the comprehensive evaluation of the safety and technical performance of such equipment and ensure the safe and effective use of the equipment. Investigate。
  • . 2024, 34(05): 0-0.
    Gas flowmeter are divided into two types: gas flowmeter with volume conversion device and gas flowmeter without volume conversion device, the gas flowmeter with volume conversion device is widely used because of its advantages such as trade settlement, signal transmission, data storage and so on. The calibration of gas flowmeter generally uses the gas flow calibration facility by means of critical flow venturi nozzles or by master meter method,and the calibration is only performed on the base table part, the volume conversion device has not been calibrated,so the accuracy and consistency of gas flow meter can not be guaranteed. The calibration device developed in this paper can be used to calibrate the gas flow meter volume conversion device with the functions of temperature (T) conversion, temperature and pressure (PT) conversion or temperature,pressure compression and factor (PTZ) conversion, it can solve the problem of gasflow meter source tracing difficult in Shandong Province and its surrounding areas, it has great significance to ensure the accuracy of gas flowmeter volume conversion device.The calibration device developed in this paper is convenient for the user to send for calibration and improves the measuring accuracy of the gas flowmeter.
  • . 2024, 34(04): 0-0.
    The working scale of the static mass method water flow standard device, namely the electronic balance, must undergo air buoyancy correction when weighing the mass of water, which is clearly required in the verification regulations of the liquid flow standard device. In practical applications, the density of standard device water is usually obtained by the lookup table method, and there is no online real-time measurement, which has a certain error with the density value of actual water use. Moreover, the standard value provided by the quality method water flow standard device is the mass flow rate. When calibrating speed type and volume type flow meters, it is necessary to convert them into volumetric flow rate for comparison. At this time, the accuracy of water density values is even more important. According to the principle of error, the correction of air buoyancy and the conversion of mass flow rate and volume flow rate are publicized, and the correction coefficient of the error of water density value on the indication error of the tested flow meter is obtained. This can intuitively obtain the correction value of the indication error of the tested flow meter, making the calibration of the flow meter more accurate.
  • . 2024, 34(04): 0-0.
    The air change rate of the thermal aging test chamber is an important parameter in ensuring its experimental performance. The calibration of the air change rate parameter involves many parameters, such as temperature, electric power, density of air, and working volume. Therefore, the process of evaluating its measurement uncertainty is quite complex. This paper mainly uses the air change rate calibration method of the thermal aging test chamber in JB/T 7444-2018 “Air Thermal Aging Test Chamber” to convert its measurement model into a product and quotient form, and greatly simplifies the calculation of the sensitivity coefficients of each component in the evaluation process, providing reference for metrological calibration personnel.
  • . 2024, 34(04): 0-0.
    The high temperature resistance and flexibility ceramic insulated electromagnetic wire refers to the electromagnetic wire with ceramic material as the main insulating layer that operates normally under the high temperature environment of 600 ℃ for a certain period of time. High temperature resistant electromagnetic wires are widely used in sensors to transmit analog signals and generate induced potential pulses for temperature error analysis and compensation. The development status of high temperature resistant ceramic insulated wire is summarized, and the core electromagnetic wire, insulating layer and preparation process of high temperature resistant ceramic insulated electromagnetic wire and the company's development status are introduced respectively. It provides a reference for the preparation of high-quality high-temperature resistant ceramic insulated electromagnetic wires.
  • . 2024, 34(04): 0-0.
    With the development of laser cooling and trapping atom technology, the pressure measurement range of cold atom quantum-based vacuum metrology(CAVM) can reach or even lower 10-4~10-10 Pa. In addition, the loss rate of cold atoms in this method is only related to the collision cross section of cold atoms and gases, so this technology is expected to develop into a new generation of vacuum metering technology. In this paper, the basic concept, structure and working principle of magneto-optical traps for laser cooling atoms and trapping atoms are introduced; Then, the basic principle of CAVM is introduced. Through collecting and sorting out a large number of domestic and foreign literature about this technology, the development trends and trends of CAVM at home and abroad in recent years are comprehensively reviewed; Finally, the development trend of CAVM is prospected.
  • . 2024, 34(04): 0-0.
    The vibration control instrument is a key equipment in vibration measurement, which can output a sine signal of a certain frequency. The signal is amplified by a power amplifier to make the standard vibration table vibrate at that frequency. The reference accelerometer on the table surface of the standard vibration table collects the vibration signal of the vibration table and feeds it back to the vibration control instrument, thus completing the closed-loop control of the vibration control instrument on the vibration table. When measuring vibration instruments such as piezoelectric accelerometers, it is very important to use a vibration controller to control the standard vibration table to operate stably at a certain frequency and acceleration, and to display accurate and reliable acceleration values on the vibration controller. The article mainly analyzes the factors that easily affect the accuracy of vibration values in the process of controlling a standard vibration table with a vibration controller, and discusses how to improve the accuracy of vibration values.
  • . 2024, 34(04): 0-0.
    本文阐述了时频分析、机理仿真、数据驱动、机理与数据驱动融合等技术在油气井多相流虚拟计量领域的研究现状与应用进展,讨论了油气井多相流虚拟计量的四种模型的优点和局限性,指出基于物理约束的油气井虚拟计量深度学习模型,能用较少的样本学习获得较好泛化能力的虚拟计量模型,计量精度高、计算速度快,成为油气井多相流虚拟计量技术的研究热点和未来发展趋势。
  • . 2024, 34(04): 0-0.
    Measurement is an important basic support for the production and development of enterprise. In response to the problems of inefficiency, error-prone, and complicated internal verification/calibration and management of measuring instruments, a modern measurement management information system based on Internet technology is established. The system adopts modular design, with complete functions and good portability, aims to ensure the accurate and effective use of measuring instruments, and improve the level of information management of measuring instruments in enterprises.
  • . 2024, 34(04): 0-0.
    Metrology is an important link to ensure the accuracy and reliability of instrument and equipment, which is irreplaceable and playing a leading role in scientific research and production. The comprehensive coverage of whole life cycle for measurement instruments and measurement supervision can be achieved by means of information management. Thus, the status of metrology in quality assurance can be further improved. This paper mainly introduces the construction of information platform for metrological management in research institute. The platform enables the online control of test and business processes, meanwhile achieves the information management of standard method, certificate document and qualified supplier. The construction of platform also promotes the standardization of metrological management and provides reference for the work of research institute’s information management.
  • . 2024, 34(04): 0-0.
    Under the new situation of energy saving and emission reduction, energy saving and energy measurement work of thermal power enterprises has attracted more and more attention.In this paper, the author analyzes and summarizes the current situation and problems in energy metering management of thermal power enterprises from the perspective of enterprises, and puts forward positive and feasible suggestions. This has good reference significance for others to improve energy metering management ability and further explore the energy-savingl of enterprises.
  • . 2024, 34(04): 0-0.
    With the increasing demand for calibration of various PCR instruments, more and more attention has been paid to the accuracy of calibration result data, This paper analyzes the main factors affecting the temperature and sample concentration of calibration fluorescence quantitative PCR instruments based on specific operations, The temperature result data is mainly affected by the selection of standard, data acquisition time and instrument operation, The sample concentration data are mainly affected by the configuration of reference materials and temperature deviation. This paper summarizes the relevant influencing factors, which can provide reference for improving the accuracy of calibration results and reducing the influence of uncertain factors.
  • . 2024, 34(04): 0-0.
    摘要:随着技术的发展,数字脑电图机也在不断的更新换代,检定方法也就需要更新,2019年新规程JJG954-2019《数字脑电图仪检定规程》(以下简称新规程)随之发布,它替换了原有的JJG954-2000《数字脑电图仪及脑电地形图仪检定规程》(以下简称旧规程),本文着重分析新旧规程的不同之处,和以EEG V32为例的操作方法,以及在检定数字脑电图仪时遇到的问题。
  • . 2024, 34(04): 0-0.
    The converter intelligent one-button unmanned steelmaking system is an important part of the national intelligent manufacturing strategy, and is the goal pursued by many steel mills. Intelligent steelmaking includes a variety of advanced technologies and algorithms, including furnace gas analysis and detection technology, sonar slag control technology, furnace flame identification technology, AI neural network algorithm, etc., which plays an important role in standardizing steelmaking operations, improving the end point hit rate, stabilizing product quality, reducing steelmaking costs, and reducing the burden on operators. This paper introduces the research and development process and practical application of the intelligent steelmaking system, describes the main projects and technologies of the intelligent steelmaking system, and the application effects and goals achieved after the successful research and development of intelligent steelmaking system, and prospects the development direction.
  • . 2024, 34(04): 0-0.
    This article introduces the conventional thermocouple and radiation measurement methods for the surface temperature of steel billets in a heating furnace, as well as their shortcomings. In response to the problem that measurements such as buried thermocouple and black box are only suitable for steel billet heating testing and cannot meet the continuous measurement of the steel billet heating process, a method for continuous temperature measurement by embedding thermocouple in the heat-resistant pad of a walking beam heating furnace is proposed. Based on the length of steel billet movement and the temperature values of steel billets at each measuring point of the pad, Build a temperature change model during billet heating to achieve prediction and tracking of the surface temperature of the billet.
  • . 2024, 34(04): 0-0.
    This study aims to design and develop a system software for calibrating clock testers, addressing issues such as low calibration efficiency and lack of informatization in existing clock tester calibration systems. This thesis proposes a modular design-based solution after in-depth analysis of the working principles and calibration requirements of clock testers. The software includes modules such as user interface, data acquisition, data processing, and certificate synthesis. Through software testing, the results show that the software can operate reliably under various operating conditions and produce accurate calibration data. The development of this system software not only improves the calibration efficiency of clock testers and reduces maintenance costs but also lays the foundation for future developments in calibration technology.
  • . 2024, 34(04): 0-0.
    Aiming at the inconvenience of real-time monitoring in the current carbon dioxide incubator inspection instrument, this paper designs and develops a remote monitoring system for carbon dioxide incubator. First, the data collected by the sensor is obtained through the built-in communication module of the inspection instrument. Then, use the HTTP protocol to upload and store the collected data to the cloud platform to form historical data records. Finally, by connecting to the cloud platform, the carbon dioxide incubator remote monitoring system can monitor and export the data uploaded by the inspection instrument in real time, and trigger the alarm function under the set conditions to remind users of abnormal situations.